Forgings are an important component of mechanical processing, widely used. However, as the demands for technology and product quality become higher and higher, the manufacturing quality of forgings has become an important concern. Yet, problems in the forging production field have long existed and we must seriously discuss these issues and their related causes in order to find solutions.
Actual production cases:
In our factory, I often find many forgings with quality problems, such as cracks, deformation, burning, etc. Recently, we received complaints from hundreds of customers who returned products due to being unqualified.
Data support:
According to a study on forging quality issues, 25% of forgings have defects, of which 55% are exposed during actual use. In addition, 20% of customer complaints are related to forging manufacturing.
Problem analysis:
Forgings are not a single manufactured product. In the actual production process, it involves material selection, design and processing of steel, supervision, packaging and transportation, and many other aspects. However, not every process in this complex process is scientifically standardized and managed.
Solutions:
Optimize every aspect of forging production as much as possible to ensure that each step meets quality standards. Improve employees’ skills and professionalism, provide them with new technologies and training courses to ensure the accuracy and reliability of production and testing. Strengthen quality control through regulatory measures, enforce regulations, and issue qualified certificates and inspections. Raise consumer awareness, educate them on how to identify high-quality products, so as to better protect their interests.
Conclusion:
Forging quality issues should not be seen as a challenge but rather as a development opportunity. We must all participate and take action together in order to create a machinery manufacturing industry with better quality and reliability.
